Vibration actuator and portable device

ABSTRACT

A vibration actuator includes: a movable part including a coil or a magnet; a fixing part including the other one of the coil or the magnet; and an elastic supporting part supporting the movable part such that the movable part is movable to the fixing part. The movable part reciprocates with respect to the fixing part in a vibrating direction by interaction between the coil and the magnet. The magnet is disposed to be radially inwardly spaced apart from the coil. The elastic supporting part is fixed at its one end to the fixing part and at its other end to the movable part. The elastic supporting part has a structure for cantilevering the movable part. The coil in a state of being fixed to a resin coil holder is integrated in the movable part or the fixing part.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is entitled to and claims the benefit of JapanesePatent Application No. 2017-222020, filed on Nov. 17, 2017 and thedisclosure of which including the specification, drawings and abstractis incorporated herein by reference in its entirety.

TECHNICAL FIELD

The present invention relates to a vibration actuator and a portabledevice.

BACKGROUND ART

Conventionally, a vibration actuator has been mounted as a vibrationsource in portable devices having a vibrating function. It is possibleto notify a user of an incoming call and to improve an operationalfeeling and/or realism by driving the vibration actuator to transmitvibration to the user. Here, the “portable devices” include portablecommunication terminals such as mobile phones and smartphones, personaldigital assistants such as tablet PCs, portable game terminals, acontroller (game pad) of stationary game machines, and wearableterminals to be worn on clothes and/or a wrist.

Vibration actuators disclosed in Patent Literature (hereinafter,referred to as “PTL”) 1 (Japanese Patent Application Laid-Open No.2015-095943), PTL 2 (Japanese Patent Application Laid-Open No.2015-112013), and PTL 3 (Japanese Patent No. 4875133) include a fixingpart including a coil, and a movable part including a magnet, and insuch vibration actuators, vibration is generated by utilizing a drivingforce of a voice coil motor composed of the coil and the magnet to causethe movable part to reciprocate. Each of these vibration actuators is alinear actuator in which the movable part moves in a straight line alonga shaft, and is mounted such that the vibrating direction is parallel tothe main face of a portable device. Vibration in the direction along thebody surface of a user is transmitted to the body surface being incontact with the portable device.

SUMMARY OF INVENTION Technical Problem

Portable devices having a vibrating function are required to be able togive sufficient physically-felt vibration to a user. However, since thevibration actuators disclosed in PTLs 1 to 3 generate vibration in thedirection along the body surface, it is possible that these vibrationactuators cannot give sufficient physically-felt vibration.

An object of the present invention is to provide a vibration actuatorand a portable device which can give sufficient physically-feltvibration without enlargement of the vibration actuator or portabledevice.

Solution to Problem

A vibration actuator according to the present invention includes: amovable part including one of a coil or a magnet; a fixing partincluding the other one of the coil or the magnet; and an elasticsupporting part configured to support the movable part such that themovable part is movable to the fixing part, the movable part beingconfigured to reciprocate with respect to the fixing part in a vibratingdirection by interaction between the coil and the magnet. In thevibration actuator, the magnet is disposed to be radially inwardlyspaced apart from the coil, the elastic supporting part is fixed to thefixing part at one end of the elastic supporting part and to the movablepart at the other end of the elastic supporting part, the elasticsupporting part has a structure for cantilevering the movable part, andthe coil in a state of being fixed to a resin coil holder is integratedin the movable part or the fixing part.

A portable device according to the present invention is a portabledevice in which the aforementioned vibration actuator is mounted.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a perspective view of an external appearance of a vibrationactuator according to one embodiment of the present invention;

FIG. 2 is a perspective view of the vibration actuator from which itscover is removed;

FIG. 3 is an exploded perspective view of the vibration actuator;

FIG. 4 is a longitudinal sectional view of principal parts of thevibration actuator;

FIGS. 5A and 5B are perspective views of a structure of a coil and acoil holder;

FIGS. 6A to 6C are perspective views of another exemplary structure ofthe coil and the coil holder;

FIGS. 7A to 7C illustrate connecting steps for connection between anelastic supporting body and a weight;

FIGS. 8A and 8B are perspective views of an example of depressedportions of a magnet;

FIG. 9 illustrates a magnetic circuit of the vibration actuator;

FIGS. 10A to 10C are longitudinal sectional views illustrating operationof a movable part; and

FIGS. 11A and 11B illustrate exemplary mounting configurations of thevibration actuator.

DESCRIPTION OF EMBODIMENTS

Hereinafter, an embodiment of the present invention will be described indetail with reference to the accompanying drawings.

FIG. 1 is a perspective view of an external appearance of vibrationactuator 1 according to one embodiment of the present invention. FIG. 2is a perspective view of vibration actuator 1 from which its cover 24 isremoved. FIG. 3 is an exploded perspective view of vibration actuator 1.FIG. 4 is a longitudinal sectional view of principal parts of vibrationactuator 1.

Descriptions will be given of the embodiment of the present inventionwith an orthogonal coordinate system (X, Y, Z). The same orthogonalcoordinate system (X, Y, Z) is also used for illustration ofbelow-mentioned figures. Hereinbelow, the width, length, and height ofvibration actuator 1 are lengths in X-direction, Y-direction, andZ-direction, respectively. In addition, in the descriptions, the “upperside” and “the lower side” are the plus side and the minus side in theZ-direction, respectively.

Vibration actuator 1 is mounted as a vibration source in a portabledevice, such as a smartphone (see FIGS. 11A and 11B), and implements avibrating function of the portable device. Vibration actuator 1 isdriven, for example, for notifying a user of an incoming call, andgiving the user an operational feeling and/or realism. Vibrationactuator 1 is mounted such that the XY face is parallel to the main faceof the portable device, for example. The main face of the portabledevice is a vibration transmitting surface coming into contact with theuser, e.g., in the case of a smartphone or a tablet terminal, its touchpanel face corresponds to the main face.

As illustrated in FIGS. 1 to 4, vibration actuator 1 includes movablepart 10, fixing part 20, and elastic supporting body 30. Movable part 10is joined to fixing part 20 via elastic supporting body 30 such that oneend of movable part 10 serves as a fulcrum for the other end of movablepart 10 to reciprocate.

Movable part 10 is a part that vibrates (oscillates) when vibrationactuator 1 is driven. Fixing part 20 is a part for supporting movablepart 10 via elastic supporting body 30. In the embodiment of the presentinvention, movable part 10 includes coil 11 and fixing part 20 includesmagnet 21. That is, a voice coil motor (VCM) of a moving-coil system isemployed in vibration actuator 1. Note that, a voice coil motor of amoving-magnet system in which movable part 10 includes a magnet andfixing part 20 includes a coil may also be applicable in vibrationactuator 1.

Elastic supporting body 30 includes weight connecting part 31,coil-holder housing 32, and plate spring part 33. Weight connecting part31, coil-holder housing 32, and plate spring part 33 are integrallyformed by sheet metal processing of a stainless steel plate, forexample. Note that, plate spring part 33 deforms when vibration actuator1 is driven, and accordingly, weight connecting part 31 and coil-holderhousing 32 vibrate integrally along with coil 11, weight 13, and thelike. That is, weight connecting part 31 and coil-holder housing 32 areparts of movable part 10.

Note that, weight connecting part 31, coil-holder housing 32, and platespring part 33 may be formed from respective separate members, oradjacent two of them may be formed integrally and remaining one of themfrom a separate member.

As seen in the Y-direction, weight connecting part 31 and coil-holderhousing 32 as a whole has the shape of the letter U which is open on thelower side. Plate spring part 33 as seen in the X-direction has theshape of the letter U which is open on the lateral side.

Weight connecting part 31 is a part to which weight 13 is connected. Theshape of weight connecting part 31 is such that weight connecting part31 covers, with its upper and side surfaces, elastic-body connectingpart 13 a of weight 13. Weight connecting part 31 includes, in its uppersurface, rivet hole (through hole) 31 a into which rivet 14 serving as afixing member is inserted. Weight connecting part 31 is connected toweight 13 by rivet 14. The connecting structure between weight 13 andelastic supporting body 30 is described below.

Coil-holder housing 32 is a part for housing coil holder 12. The uppersurface of coil-holder housing 32 is cut out, and opening 32 a forhousing coil holder 12 is formed in the cut out portion. Coil holder 12is fixed, e.g., adhesively to the inside surface of coil-holder housing32.

Plate spring part 33 is a platelike part which deforms when vibrationactuator 1 is driven. One end of plate spring part 33 is fixed to fixingpart 20 (base plate 23) by welding or adhesion, for example. The otherend of plate spring part 33 is connected both to coil 11 attached tocoil-holder housing 32 and to weight 13 attached to weight connectingpart 31.

One end of movable part 10 (in this embodiment, an end of coil-holderhousing 32 on the side of plate spring part 33) is joined to base plate23 of fixing part 20 via plate spring part 33, and the other end is afree end. Movable part 10 is disposed inside a case intermediatelybetween base plate 23 and the upper surface of cover 24 in such a manneras to be cantilevered substantially parallel to base plate 23 and to theupper surface of cover 24. That is, elastic supporting body 30 has astructure for cantilevering movable part 10 such that movable part 10 ismovable in the vibrating direction (Z-direction).

Movable part 10 includes coil 11, coil holder 12, and weight 13. Notethat, as described above, weight connecting part 31 and coil-holderhousing 32 of elastic supporting body 30 are also parts of movable part10 in the present embodiment.

Movable part 10 faces base plate 23 in a non-energized state, andreciprocates in the height direction (Z-direction) to come into contactwith and to be separated from base plate 23 when coil 11 is energized(see FIGS. 10B and 10C).

Coil holder 12 is a connecting part for connecting coil 11 to elasticsupporting body 30. Coil holder 12 includes coil housing 12 b forhousing coil 11 and tying parts 12 a (see FIGS. 5A and 5B).

In the present embodiment, coil holder 12 is formed from a resinmaterial. Such a material can ensure electrical insulation between coilholder 12 and other metal members (e.g., elastic supporting body 30),thereby improving reliability. In addition, since coil 11 fixed to coilholder 12 is attached to elastic supporting body 30, coil 11 isprevented from deforming and/or becoming loose and the workability andattachment property improve.

A liquid crystal polymer or polyphenylene sulfide resin (PPS resin) ispreferable as the resin material, for example. By using the highly-fluidliquid crystal polymer or PPS as the resin material of coil holder 12,the thickness of coil holder 12 can be reduced while securing thestrength of coil holder 12, so that space saving can be achieved.Consequently, the number of degrees of freedom for designs of coil 11and magnet 21 increase, so that it is possible to attempt to increasethe vibrational output of vibration actuator 1. Additionally, the liquidcrystal polymer and PPS resin are excellent in heat resistance and inmechanical strength and, therefore, the reliability also improves.

Coil housing 12 b is formed to have a boxlike shape in the presentembodiment, and the outer peripheral surface and upper end surface ofcoil 11 are to be fixed to the inner surface of coil housing 12 b. Notethat, opening 12 c (see FIGS. 5A and 5B) is formed in the upper surfaceof coil housing 12 b for magnet 21 to be inserted therein.

Since coil housing 12 b is boxlike, the mounting position of coil 11 isstabilized and the mounting precision improves. Consequently, thevibrational outputs of vibration actuators 1 as finished products arestabilized. Additionally, the boxlike shape allows easier positioning ofcoil 11, thereby improving the workability. Moreover, since nothing isinterposed between coil 11 and magnet 21, coil 11 and magnet 21 can bebrought closer to each other than in the case where a coil holder havinga bobbin-like shape as described below is used. This is preferable interms of increasing the vibrational output of vibration actuator 1.

Tying parts 12 a are connecting parts for electrically connecting coil11 to flexible printed circuit board 41 (hereinafter, referred to as“FPC 41”). Tying parts 12 a are formed to protrude outward from coilhousing 12 b. Tying parts 12 a are connected to both ends of coil 11 andto the wiring of FPC 41, for example, by soldering.

Since coil holder 12 includes tying parts 12 a, coil 11 is soldered tothe same positions of FPC 41 and, thus, the workability is high andsteady production becomes possible. Additionally, since the ends of coil11 are fixed to tying parts 12 a, coil 11 can be prevented from becomingloose.

Coil 11 is an air-core coil to be energized when vibration actuator 1 isdriven, and coil 11 and magnet 21 are components of the voice coilmotor. Coil 11 is formed by winding and fusing self-welding wires. Coil11 is attached to coil-holder housing 32 of elastic supporting body 30via coil holder 12.

In the present embodiment, coil 11 has a shape corresponding to theshape of inner peripheral surface of coil holder 12 (has a substantiallysquare shape in this embodiment). With such a shape, coil 11 can beeasily attached to coil holder 12. In particular, the outer peripheralsurface of coil 11 except its four corners is flat, so that coil 11 canbe easily fixed, for example, adhesively to the inner peripheral surfaceof coil holder 12.

In assembled vibration actuator 1, magnet 21 is disposed radially insidecoil 11 with predetermined spacing being provided therebetween. In thiscase, coil 11 is positioned around a joint portion of first magnet 211and second magnet 212. The word “radially” in this context means thedirection orthogonal to the coil axis (Z-direction). In addition, theterm “predetermined spacing” means spacing with respect to first andsecond magnets 211 and 212 which allows movement (oscillation) of coil11 in the Z-direction.

The both ends of coil 11 are tied to tying parts 12 a of coil holder 12,respectively. Coil 12 is energized via FPC 41 connected to tying parts12 a.

Note that, a structure as illustrated in FIGS. 6A to 6C in which coilholder 52 having a bobbin-like shape including cylinder portion 52 d andflanges 52 b and 52 c disposed on both ends of cylinder portion 52 d isused and coil 51 is wound around the outer peripheral surface ofcylinder portion 52 d may be applied in vibration actuator 1. In coilholder 52, tying parts 52 a are disposed on one flange 52 b, and magnet212 is inserted in through hole 52 e. In this case, impact resistanceimproves since wound coil 51 cannot be shifted. Additionally, it is notnecessary to use a self-welding wire used for coil 11 of the embodiment,so that cost reduction can be achieved and steps can be automated.

Weight 13 is a weight for increasing the vibrational output of movablepart 10. Weight 13 has a substantially rectangular parallelepiped shapeand is provided to continue from weight connecting part 31 of elasticsupporting body 30 along the extending direction of weight connectingpart 31.

Elastic-body connecting part 13 a of weight 13 is a part to whichelastic supporting body 30 is connected. Elastic-body connecting part 13a is smaller by a thickness of elastic supporting body 30 than a portionof weight 13 which is not covered by elastic supporting body 30, so thata flush outer surface is obtained when elastic-body connecting part 13 aand elastic supporting body 30 are joined to each other. Weightconnecting part 31 has through hole 31 a (hereinafter, referred to as“rivet hole 31 a”) in which rivet 14 serving as the fixing member isinserted.

It is preferable that weight 13 be formed from a material whose specificgravity (e.g., specific gravity of about 16 to 19) is higher than amaterial of an electrogalvanized steel sheet (SECC; the specific gravityof the steel sheet is 7.85) or the like. Tungsten may be applicable asthe material of weight 13, for example. With such a material, even whenthe dimensions of external shape of movable part 10 are set in a designor the like, the mass of movable part 10 can be increased comparativelyeasily and a desired vibrational output can be achieved.

Damper materials 15 are disposed on the upper and lower surfaces offront end of weight 13 (the front end is a portion impinging on baseplate 23 and cover 24). Damper materials 15 come into contact with baseplate 23 and cover 24 when movable part 10 vibrates (see FIGS. 10B and10C). Damper materials 15 are formed, for example, from a flexiblematerial, such as an elastomer, rubber, resin, or a porous elasticmember (for example, sponge).

With such a material, the impact created by movable part 10 vibratingand coming into contact with base plate 23 or cover 24 is mitigated, sothat it is possible to reduce a contact sound or a vibrational noisecaused during transmitting the vibration to a user. In addition, sincemovable part 10 comes into contact with (in particular, impinges on)base plate 23 and cover 24, alternately, via damper materials 15 everytime movable part 10 vibrates, the vibrational output is amplified. Withthis configuration, the user can physically feel a vibrational outputgreater than an actual vibrational output of movable part 10.

As described above, movable part 10 includes weight 13 to be provided onthe free-end side of movable part 10 and weight connecting part 31 towhich weight 13 is connected. In the present embodiment, weight 13 isfixed to weight connecting part 31 (elastic supporting body 30) by rivet14 serving as the fixing member.

In particular, weight 13 is joined to elastic supporting body 30 inaccordance with connecting steps illustrated in FIGS. 7A to 7C. That is,to begin with, elastic-body connecting part 13 a of weight 13 ispositioned to and fitted in weight connecting part 31 of elasticsupporting body 30 such that rivet holes (through holes) 31 a and 13 bare aligned to each other as illustrated in FIG. 7A. Weight connectingpart 31 and elastic-body connecting part 13 a may be bonded, at theircontacting surfaces, to each other by a thermosetting adhesive.

Next, rivet 14 is inserted in rivet holes (through holes) 31 a and 13 bfrom the side of elastic supporting body 30, and a leading end (an endopposite to a head portion) of rivet 14 is caulked. At this time, thecaulked portion can be finely finished, for example, by applying a highspin caulking technique. Elastic supporting body 30 is joined to weight13 in the above steps (see FIG. 7C).

By using rivet 14 as the fixing member, elastic supporting body 30 andweight 13 are mechanically fixed to each other and, thus, thereliability of vibration actuator 1 improves. Additionally, theproduction can be performed using simple equipment and in simple steps,so that the takt time and the production cost can be reduced and,accordingly, productivity improves.

In a case where weight 13 is formed from a material including tungstenas its main component and elastic supporting body 30 is formed from astainless material as in the present embodiment, there is a possibilitythat the number of degrees of freedom for designing may decrease ifweight 13 and elastic supporting body 30 is fixed to each other bywelding. This is because their melting points differ from each other(tungsten: 3422 degrees Celsius, stainless material: approximately 1400degrees Celsius) and, consequently, a greater area is required forfixation by welding. In contrast, with the fixation by rivet 14, rivetholes (through holes) 13 b and 31 a in which rivet 14 with apredetermined strength can be inserted only have to be formed and,therefore, the number of degrees of freedom for designing is high.

Rivet 14 is formed from a copper-based material (copper or copper alloy)or a stainless material, for example. The workability improves whenrivet 14 is formed from the copper-based material since the material canbe extended easily and it is thus easy to caulk the leading end of rivet14. Additionally, the copper-based material has a higher strength and,therefore, also improves the reliability. Moreover, the copper-basedmaterial is easily available and, accordingly, cost reduction can beachieved. In addition, there is no risk that the copper-based materialobstructs the performance of vibration actuator 1 since the copper-basedmaterial is non-magnetic and, accordingly, does not affect the magneticcircuit of vibration actuator 1. Furthermore, the copper-based materialis preferable in order to increase the mass of movable part 10 since thecopper-based material has a higher specific gravity than the stainlessmaterial. On the other hand, in a case where rivet 14 is formed from thestainless material, the strength of a fixed portion becomes higher thanin the case of the copper-based material and, accordingly, thereliability improves.

Fixing part 20 includes magnet 21, magnet holder 22, base plate 23, andcover 24.

Base plate 23 is platelike (has the shape of a rectangular plate in thepresent embodiment), and forms the bottom face of vibration actuator 1.Cover 24 has the shape of a box (has the shape of a rectangular box inthe present embodiment) corresponding to base plate 23, and forms theupper surface and the side surfaces of vibration actuator 1. The case ofvibration actuator 1 is formed by base plate 23 and cover 24 attached tobase plate 23. Although the external shape and dimensions of vibrationactuator 1 are not particularly limited, vibration actuator 1 in thepresent embodiment assumes a rectangular parallelepiped shape whoselength is the greatest and whose height is the smallest among the width(X-direction), length (Y-direction), and height (Z-direction).Components including movable part 10 are housed in the space defined bybase plate 23 and cover 24.

It is preferable that base plate 23 and cover 24 be formed from aconductive material. With such a material, base plate 23 and cover 24function as a yoke which, together with magnet 21, forms the magneticcircuit while functioning as electromagnetic shields.

Magnet 21 is composed of two magnets 211 and 212. One magnet 211 ofmagnets 211 and 212 which is positioned on the upper side (on the sideof cover 24) in assembled vibration actuator 1 is referred to as firstmagnet 211, and the other magnet 212 positioned on the lower side (onthe side of base plate 23) is referred to as second magnet 212.

First magnet 211 and second magnet 212 have substantially the same shapeof a column (the rectangular parallelepiped shape in the presentembodiment), and they are joined such that their magnetizationdirections are opposite to each other. That is, first magnet 211 andsecond magnet 22 are disposed and joined such that their same magneticpoles face each other. In this embodiment, first magnet 211 and secondmagnet 212 are magnetized such that their N poles are respectively onthe joining-surface sides and their S poles are respectively on thesides of cover 24 and base plate 23. Note that, the term “substantiallythe same” means that, while the external shapes of first and secondmagnets 211 and 212 are the same, the structures of details (forexample, depressed portions 211 a and 212 a formed in the joiningsurfaces (see FIGS. 8A and 8B)) may differ from each other.

Coil 11 is disposed at a height the same as the height of the jointportion of first and second magnets 211 and 212 in assembled vibrationactuator 1. In the case where first and second magnets 211 and 212 aremagnetized such that the N poles are respectively on the joining-surfacesides and the S poles are respectively on the sides of cover 24 and baseplate 23, magnetic fluxes emitted from the middle portion (jointportion) of magnet 21 in the Z-direction and incident on the both endsof magnet 21 in the Z-direction are formed. Therefore, the magneticfluxes cross coil 11 from the inside to the outside of coil 11 at everyplace of coil 11, so that a Lorentz force acts in the same directionwhen coil 11 is energized. For example, when coil 11 is energized asillustrated in FIG. 10B, the Lorentz force acts on coil 11 in the upwarddirection, and when coil 11 is energized as illustrated in FIG. 10C, theLorentz force acts on coil 11 in the downward direction.

First magnet 211 and second magnet 212 are joined to each other by anadhesive, for example. That is, there is an adhesive layer (whosereference numeral is omitted) interposed between first magnet 211 andsecond magnet 212. An adhesive consisting of an ultraviolet-curableresin, thermosetting resin, or anaerobically-curable resin is applicableas the adhesive, for example. Ultraviolet-curable adhesives (based onacrylic resins or epoxy resins) can be cured by ultraviolet irradiationfor a short time and, therefore, can reduce the takt time and steps.Meanwhile, thermosetting adhesives (based on epoxy resins or acrylicresins) or anaerobically-curable adhesives (based on acrylic resins) canincrease the bonding strength.

The thermosetting adhesives based on epoxy resins are particularlypreferable. In the case of the ultraviolet-curable adhesives, there is arisk that the curing is insufficient since the central portion of theadhesive layer is hard to be irradiated with ultraviolet light.Similarly, in the case of the anaerobically-curable adhesives, there isa risk that the curing is insufficient since magnet 21 is small and aportion of magnet 21 which is not in contact with air is small. Incontrast, the thermosetting adhesives based on the epoxy resins can becertainly cured by heating and, therefore, steady producing steps areachieved and the producibility and reliability improve.

In the present embodiment, first and second magnets 211 and 212 includedepressed portions 211 a and 212 a in their joining surfaces,respectively. With this configuration, depressed portions 211 a and 212a serve as a resin pit, thereby making an adhesion area greater toincrease the adhesive strength. Accordingly, the impact resistance isimproved and the reliability increases. Additionally, adhesive oozing isreduced and, thus, the workability is also improved. Moreover, depressedportions 211 a and 212 a can also be used as markings for identifyingthe magnetization directions of first and second magnets 211 and 212.

In the case where first and second magnets 211 and 212 are joined toeach other by an adhesive such that their magnetization directions areopposite to each other, there are possibilities that an excessive amountof applied adhesive results in a larger gap between the magnets and,accordingly, affects the vibrational characteristics, or an insufficientamount of applied adhesive cannot result in an enough bonding strengthand, accordingly, the magnets are damaged during vibration. In thepresent embodiment, such problems are solved by forming depressedportions 211 a and 212 a in the joining surfaces of first and secondmagnets 211 and 212, respectively.

Note that, only at least one of first and second magnets 211 and 212need to have depressed portion 211 a or 212 a, and depressed portions211 a and 212 a may have different shapes.

It is preferable that depressed portions 211 a and 212 a be cross-shaped(see FIG. 8A) or linear (see FIG. 8B), for example. When depressedportions 211 a and 212 a is cross-shaped, depressed portions 211 a and212 a collects a larger amount of adhesive and, thus, the adhesivestrength can be increased effectively. Meanwhile, when depressedportions 211 a and 212 a is linear, depressed portions 211 a and 212 acan be readily machined and it is thus possible to achieve the stableshape so as to reduce individual variations and to provide magnet 21 ofstable quality.

Magnet holder 22 is a part for positioning magnet 21, and has the shapeof a flat frame (rectangular frame in the present embodiment) thatsurrounds second magnet 212. Magnet holder 22 is formed fromnon-magnetic stainless steel, for example. While magnet holder 22 may beformed from any material such as a metal, resin, or the like, it ispreferable that magnet holder 22 be of a non-magnetic material in ordernot to affect the magnetic fluxes emitted from magnet 21 (in particular,from second magnet 212).

Second magnet 212 and magnet holder 22 are fixed to base plate 23 at apredetermined position by a thermosetting adhesive, such as an epoxyresin, for example. Additionally, after magnet 21 is inserted in movablepart 10 and cover 24 is attached, first magnet 211 is fixed to cover 24at a predetermined position by injecting an adhesive from an injectionhole (whose reference numeral is omitted) of cover 24, for example.

FPC 41 to be connected to tying parts 12 a of coil holder 12 extendsalong plate spring part 33 of elastic supporting body 30, and is drawnout to the outside of cover 24. One end of FPC 41 is held between tyingparts 12 a and elastic supporting body 30. FPC 41 deforms following thevibration of movable part 10.

In the present embodiment, elastic member 16 is interposed between FPC41 and elastic supporting body 30. Elastic member 16 is formed from anelastic adhesive or elastic adhesive tape, for example. With thisconfiguration, FPC 41 and elastic supporting body 30 are elasticallyfixed to each other, so that the impact created during vibration isabsorbed by elastic member 16. Consequently, it is possible to preventdestruction of the electrical connection (in particular, disconnectionof windings and/or a crack or damage in solder) in tying parts 12 acaused due to the impact during vibration of movable part 10, so thatthe reliability of vibration actuator 1 improves.

FIG. 9 illustrates the magnetic circuit of vibration actuator 1. FIGS.10A to 10C are longitudinal sectional views illustrating operation ofmovable part 10. FIGS. 10A to 10C respectively illustrate a state ofmovable part 10 where movable part 10 is not energized (referencestate), a state of movable part 10 where coil 11 is energized with acurrent being clockwise as seen from above, and a state of movable part10 where coil 11 is energized with a current being counterclockwise asseen from above.

In vibration actuator 1, movable part 10 is disposed to be supported atits one end by plate spring part 33 of elastic supporting body 30between base plate 23 and cover 24 of fixing part 20. In addition,magnet 21 is disposed radially inside coil 11 of movable part 10, andfirst and second magnets 211 and 212 are joined to each other such thattheir pole faces of the same polarity (N pole in FIGS. 9 and 10A to 10C)face each other.

Movable part 10 reciprocates in Z-direction (i.e., in a direction inwhich movable part 10 comes into contact with and is separated from baseplate 23 and cover 24) by energizing coil 11 via FPC 41 from a powersupplying part (not illustrated). In particular, the other end ofmovable part 10 oscillates. In this way, the vibrational output ofvibration actuator 1 is transmitted to the user of the portable deviceprovided with vibration actuator 1.

The magnetic circuit illustrated in FIG. 9 is formed in vibrationactuator 1. Additionally, in vibration actuator 1, coil 11 is disposedto be perpendicular to the magnetic fluxes from first and second magnets211 and 212. Accordingly, when energization is performed as illustratedin FIG. 10B, Lorentz force F is generated in coil 11 by interactionbetween the magnetic field of magnet 21 and the current flowing throughcoil 11 in accordance with Fleming's left hand rule. The direction ofLorentz force F is a direction (the plus side in the Z-direction in FIG.10B) that is orthogonal to the direction of the magnetic field and tothe direction of the current flowing through coil 11. With this Lorentzforce F serving as a thrust, movable part 10 oscillates. To be morespecific, since movable part 10 is supported at its one end by elasticsupporting body 30 (plate spring part 33), the other end (i.e., weight13) of movable part 10 moves on the plus side in the Z-direction. Then,movable part 10 comes into contact with (specifically, impinges) cover24 via damper material 15 disposed on the front end of weight 13.

Moreover, when the energizing direction in coil 11 is switched to theopposite direction and the energization is performed as illustrated inFIG. 10C, opposite Lorentz force −F (toward the minus side in theZ-direction) is generated. With this Lorentz force −F serving as athrust, the movable part oscillates. Specifically, the other end (i.e.,weight 13) of movable part 10 moves on the minus side in theZ-direction, and comes into contact with (specifically, impinges) baseplate 23 via damper material 15 disposed on the front end of weight 13.

In vibration actuator 1, movable part 10 is supported to be movable byplate spring part 33 fixed at its one end to movable part 10 and fixedat its other end to fixing part 20. This configuration provides a simplesupporting structure, thereby allowing a simpler design. Thisconfiguration also makes it possible to achieve the space saving, sothat the miniaturization of vibration actuator 1 can be achieved.

Additionally, in vibration actuator 1, coil 11 and magnet 21 aredisposed on the base-end side of movable part 10 (the side on whichplate spring part 33 is joined), and weight 13 is disposed on thefront-end side of movable part 10. That is, the magnetic circuit forgenerating a driving torque of movable part 10 is disposed on the sideof the fulcrum for oscillation, and weight 13 is disposed on the side ofthe front end of movable part 10 at which the displacement range duringoscillation is the largest. With this configuration, in comparison witha configuration in which coil 11 and magnet 21 are disposed on thefront-end side of movable part 10, the proportion of weight 13 disposedon the front-end side can be larger and the rotational moment (mass in arotating system) given to movable part 10 can be greater, so that ahigher vibrational output can be achieved. Therefore, it is possible todeal with even a case where the height in the Z-direction is limited forheight reduction of vibration actuator 1 and the motion range (vibrationamount) of movable part 10 is thus restricted.

Moreover, in contrast to a vibration actuator in which a movable partvibrates while sliding on a fixing part, movable part 10 vibrateswithout sliding on a part of fixing part 20 and, therefore, attenuationin thrust due to frictional resistance of movable part 10 sliding onfixing part 20 is not caused during vibration, so that more preferablevibration can be achieved.

In the present embodiment, vibration actuator 1 is driven by an AC waveinput to coil 11 via FPC 41 from the power supplying part (notillustrated). That is, the energizing direction of coil 11 is switchedperiodically and thrust F directed toward the plus side in theZ-direction and thrust −F directed toward the minus side in theZ-direction act on movable part 10 by turns. Thus, the other end ofmovable part 10 vibrates in a circular arc within the YZ plane.

Hereinbelow, brief descriptions of the driving principle of vibrationactuator 1 will be given. In vibration actuator 1 of the embodiment ofthe present invention, movable part 10 vibrates with respect to fixingpart 20 at resonance frequency f_(r) [Hz] computed by the followingEquation 1 in which J [kg·m²] denotes the moment of inertia of movablepart 10 and K_(sp) denotes the spring constant of plate spring part 33in the torsional direction.

$\begin{matrix}{\left( {{Equation}\mspace{14mu} 1} \right)\mspace{616mu}} & \; \\{\lbrack 1\rbrack{f_{r} = {\frac{1}{2\pi}\sqrt{\frac{K_{sp}}{J}}}}} & (1)\end{matrix}$f_(r): Resonance frequency [Hz]J: Moment of inertia [kg·m²]K_(sp): Spring constant [N·m/rad]

Since movable part 10 is a mass in a vibration model of a spring-masssystem, movable part 10 is brought into a resonance state when the ACwave of a frequency equal to resonance frequency f_(r) of movable part10 is input to coil 11. That is, movable part 10 can be efficientlyvibrated by inputting the AC wave of a frequency being substantiallyequal to resonance frequency f_(r) of movable part 10 to coil 11 fromthe power supplying part.

The equation of motion and the circuit equation representing the drivingprinciple of vibration actuator 1 are shown below. Vibration actuator 1is driven based on the equation of motion represented by the followingEquation 2 and on the circuit equation represented by the followingEquation 3.

$\begin{matrix}{\left( {{Equation}\mspace{14mu} 2} \right)\mspace{616mu}} & \; \\{\lbrack 2\rbrack{{J\frac{\;{d^{2}{\theta(t)}}}{{dt}^{2}}} = {{K_{t}{i(t)}} - {K_{sp}{\theta(t)}} - {D\;\frac{d\;\theta(t)}{dt}}}}} & (2)\end{matrix}$J: Moment of inertia [kg·m²]θ(t): Angle [rad]K_(t): Torque constant [N·m/A]i(t): Current [A]K_(sp): Spring constant [N·m/rad]D: Damping coefficient [N·m/(rad/s)]

$\begin{matrix}{\left( {{Equation}\mspace{14mu} 3} \right)\mspace{616mu}} & \; \\{\lbrack 3\rbrack{{e(t)} = {{R_{i}(t)} + {L\;\frac{{di}(t)}{dt}} + {K_{e}\frac{d\;\theta(t)}{dt}}}}} & (3)\end{matrix}$e(t): Voltage [V]R: Resistance [Ω]L: Inductance [H]K_(e): Counter electromotive force constant [V/(rad/s)]

That is, moment of inertia J [kg·m²], angle of rotation θ(t) [rad],torque constant K_(t) [N·m/A], current i(t) [A], spring constant K_(sp)[N·m/rad], damping coefficient D [N·m/(rad/s)], and the like of movablepart 10 in vibration actuator 1 may be changed appropriately as long asEquation 2 is satisfied. Voltage e(t) [V], resistance R [Ω], inductanceL [H], and counter electromotive force constant K_(e) [V/(rad/s)] mayalso be changed appropriately as long as Equation 3 is satisfied.

As described above, in vibration actuator 1, a great vibrational outputcan be obtained efficiently when the energization of coil 11 isperformed using the AC wave corresponding to resonance frequency f_(r)determined by moment of inertia J of movable part 10 and spring constantK_(sp) of plate spring part 33.

FIGS. 11A and 11B illustrate exemplary mounting configurations ofvibration actuator 1. FIG. 11A illustrates an example of vibrationactuator 1 mounted in wearable terminal W, and FIG. 11B illustratesanother example of vibration actuator 1 mounted in mobile terminal M.

Wearable terminal W is worn for use by a user. Wearable terminal W hasthe shape of a ring in this embodiment, and is put on a finger of theuser. Wearable terminal W is wirelessly connected to an informationcommunication terminal (for example, mobile phone). Wearable terminal Wnotifies the user of an incoming call and/or incoming mail of theinformation communication terminal by vibration. Note that, wearableterminal W may be provided with functions other than incoming callnotification (for example, a function of input operation to theinformation communication terminal).

Mobile terminal M is a portable communication terminal, such as a mobilephone or smartphone, for example. Mobile terminal M vibrates to notify auser of an incoming call from an external communication device and alsoto realize functions of mobile terminal M (for example, functions ofgiving an operational feeling and/or realism).

As illustrated in FIGS. 11A and 11B, each of wearable terminal W andmobile terminal M includes communication section 101, processing section102, drive control section 103, and driving section 104. Vibrationactuator 1 is applied as driving section 104.

In wearable terminal W and mobile terminal M, vibration actuator 1 ismounted such that the XY face of vibration actuator 1 is parallel to themain face of wearable terminal W or mobile terminal M. Specifically, asfor wearable terminal W, vibration actuator 1 is mounted such that theXY face is parallel to the inner peripheral surface of the case ofwearable terminal W. As for mobile terminal M, vibration actuator 1 ismounted such that the XY face is parallel to the display screen (touchpanel face) of mobile terminal M. With these configurations, vibrationperpendicular to the main face (serving as the vibration transmittingsurface) of wearable terminal W or mobile terminal M is transmitted tothe user.

Communication section 101 is wirelessly connected to an externalcommunication device, receives a signal from the external communicationdevice, and outputs the signal to processing section 102. In the case ofwearable terminal W, the external communication device is an informationcommunication terminal such as a mobile phone, smartphone, or portablegame terminal, for example, and wearable terminal W communicates withsuch an external communication device in accordance with ashort-distance radio communication standard, such as Bluetooth(registered trademark). In the case of mobile terminal W, the externalcommunication device is a base station, for example, and mobile terminalW communicates with such an external communication device in accordancewith mobile telecommunications standards.

Processing section 102 converts input signals into driving signals fordriving driving section 104 (vibration actuator 1) by a conversioncircuit section (not illustrated), and outputs the driving signals todrive control section 103. Note that, in mobile terminal M, processingsection 102 generates driving signals based not only on signals inputfrom communication section 101 but also on signals input from variousfunction sections (not illustrated) (e.g., an operation section such asa touch panel or the like).

Drive control section 103 is connected to driving section 104 (to FPC 41of vibration actuator 1), and is a section in which a circuit fordriving driving section 104 is mounted. Drive control section 103provides driving section 104 with the driving signals.

Driving section 104 is driven based on the driving signals from drivecontrol section 103. Specifically, in vibration actuator 1 applied asdriving section 104, movable part 10 vibrates perpendicularly to themain surface of wearable terminal W or mobile terminal M. Since movablepart 10 comes into contact with base plate 23 or cover 24 every timemovable part 10 vibrates, the impact on base plate 23 or cover 24created by the vibration of movable part 10 is transmitted directly to auser as vibration. Since the vibration perpendicular to the body surfaceof the user is transmitted to the body surface of the user in contactwith wearable terminal W or mobile terminal M, sufficientphysically-felt vibration can be given to the user.

As described above, vibration actuator 1 according to the presentembodiment includes: movable part 10 including coil 11; fixing part 20including magnet 21; and plate spring part (elastic supporting part) 33configured to support movable part 10 such that movable part 10 ismovable to fixing part 20. Movable part 10 is configured to reciprocatewith respect to fixing part 20 in a vibrating direction by interactionbetween coil 11 and magnet 21. Magnet 21 is disposed to be radiallyinwardly spaced apart from coil 11. Plate spring part 33 is fixed tofixing part 20 at one end of plate spring part 33 and to movable part 10at the other end of plate spring part 33. Plate spring part 33 has astructure in which movable part 10 is cantilevered. Coil 11 in a stateof being fixed to resin coil holder 12 is integrated in movable part 10in a state where coil 11.

According to vibration actuator 1, sufficient physically-felt vibrationcan be given to a user without enlargement of vibration actuator 1. Inaddition, coil holder 12 is formed from a resin material, so that it ispossible to ensure electrical insulation between coil holder 12 andother metal members (e.g., elastic supporting body 30), so as to improvethe reliability. In addition, since coil 11 fixed to coil holder 12 isattached to elastic supporting body 30, coil 11 is prevented fromdeforming and/or becoming loose and the workability and attachmentproperty improve.

While the invention made by the present inventor has been specificallydescribed based on the preferred embodiment, it is not intended to limitthe present invention to the above-mentioned preferred embodiment butthe present invention may be further modified within the scope andspirit of the invention defined by the appended claims.

By way of an example, although the embodiment has been described inrelation to the case where the rivet as a separate member is applied asthe fixing member for fixing the weight to the weight connecting part,the embodiment is not limited to the rivet, and an upright protrusionformed as an integral piece of one of the weight and the weightconnecting part may be applied as the fixing member and the weight maybe fixed to the weight connecting part by inserting this uprightprotrusion in a through hole formed in the other one of the weight andthe weight connecting part and by caulking the leading end of theprotrusion.

Additionally, for example, it is also preferable that the vibrationactuator according to the present invention be applied to portabledevices other than wearable terminal W and mobile terminal M asdescribed in the embodiment (e.g., personal digital assistants such astablet PCs, portable game terminals, and a controller (game pad) ofstationary game machines).

The embodiment disclosed herein is merely an exemplification in everyrespect and should not be considered as limitative. The scope of thepresent invention is specified by the claims, not by the above-mentioneddescription. The scope of the present invention is intended to includeall modifications in so far as they are within the scope of the appendedclaims or the equivalents thereof.

The invention claimed is:
 1. A vibration actuator, comprising: a movablepart including one of a coil or a magnet; a fixing part including theother one of the coil or the magnet; and an elastic supporting partconfigured to support the movable part such that the movable part ismovable to the fixing part, the movable part being configured toreciprocate with respect to the fixing part in a vibrating direction byinteraction between the coil and the magnet, wherein: the magnet isdisposed to be radially inwardly spaced apart from the coil, the elasticsupporting part is fixed to the fixing part at one end of the elasticsupporting part and to the movable part at the other end of the elasticsupporting part, the elastic supporting part having a structure forcantilevering the movable part, and the coil in a state of being fixedto a resin coil holder is integrated in the movable part or the fixingpart.
 2. The vibration actuator according to claim 1, wherein the resincoil holder is formed from a liquid crystal polymer or polyphenylenesulfide resin.
 3. The vibration actuator according to claim 1, whereinthe resin coil holder has a shape of a box to which an outer peripheralsurface and at least one end surface of the coil are fixed.
 4. Thevibration actuator according to claim 1, wherein the resin coil holderhas a shape of a bobbin around which the coil is wound.
 5. The vibrationactuator according to claim 1, wherein the resin coil holder includestying parts to which both ends of the coil are respectively connected.6. The vibration actuator according to claim 5, further comprising, aflexible printed circuit board to be electrically connected to the tyingparts, wherein the flexible printed circuit board is fixed to theelastic supporting part via an elastic member.
 7. A portable device inwhich the vibration actuator according to claim 1 is mounted.